Powder Bed Fusion – Polymer


Powder bed fusion (PBF) technologies use a heat source to induce fusion (sintering or melting) between the particles of a plastic or metal powder one layer at a time. Stratasys Leading SAF™ Selective Absorption Fusion, Selective Laser Sintering (SLS), electron beam melting (EBM) and multi jet fusion (MJF) all fall within this technology.

The Stratasys SAF technology uses an infrared-sensitive HAF (High Absorbing Fluid) to fuse particles of polymer powder together in discreet layers to build parts. It uses Big Wave™ powder management, a proprietary technology that includes powder distribution across a bed, where industrial-grade Piezo-electric print heads jet the fluid in prescribed areas to create each layer of the part. This is followed by exposure to infrared energy, which causes the areas with HAF to melt and fuse together. The sequence is repeated until the parts are completed.


Industrial-grade technology

Industrial Piezo-electric print heads and innovative powder management designed for durability and high uptime.


Production throughput

One-pass print-and fuse, few consumable replacements for minimal downtime and high nesting densities to meet production demands.


End-use production parts

Real-time powder heating, unique thermal management and broad powder range for a wide spectrum of part properties.

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PFB Applications

  • Production Parts: 
  • Vehicles electronic system housings, guides, grommets, clips, connectors & covers.
  • Vessels for fuel, oil housings and washer fluid
  • Environmental control system components like fan housings, plenums, ducting, valves, diverters and vents

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PBF Stratasys SAF Specifications:


System Size                           1900 x 940 x 1730 mm (74.8 x 37.0 x 68.1 in) 

System Weight ;                      825 kg (1819 lb)

Layer Thickness                     100 μ (0.004 in)

Effective Build Size (XYZ)       315 x 208 x 293 mm (12.40 x 8.18 x 11.53 in)

Effective build volume              19.2 l (5.07 gallon)

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PFB Materials


Stratasys High Yield PA11


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